CABLE ASSEMBLY

Depending on the area of application, different cables are used. Whether in medical technology, the food industry or in sensor technology, depending on whether data or supply lines are involved; the different requirements bring individual challenges. Shielded or unshielded cables, single or multi-core cables or specially sheathed cables, BOXEXPERT advises you on the selection and takes care of the subsequent assembly.

In the course of completing the housing, we use cables tailored to your application, which we optionally provide with the appropriate connectors.

BOXEXPERT offers different services for cable assembly.

Serverschrank für den Einbau in der Haustechnik
Pultgehäuse für Steuerungsbauer mit Display

Connector selection

Depending on the application, various standardized connectors are used. BOXEXPERT supports you in choosing the right system for you. The differences lie, for example, in the transmitted power, the internal resistance, the number of mating cycles required or the shielding of the connector housing.

Assembly of additional components

We are happy to mount components from external suppliers such as terminal blocks, top-hat rails, power supply units or similar according to your specifications. Furthermore, we also offer the installation of our own accessories such as cable glands, cable bush ings or pressure compensation elements to provide you with a complete solution beyond the raw housing.

Schaltschrank für die Regelungstechnik und Steuerungstechnik, als Zählerschrank.
Gehäuse für Elektrotechnik und Elektroinstallation. Schaltschrank mit hoher IP Schutzart.

Cable cutting

From single wires to multi-core cable harnesses, the cables are cut to the individual dimensions, stripped, marked and bundled.

Soldering technology

In the soldering technique, the wires to be connected are pre-tinned and heated. The solder is then melted to the component to create a solder joint between two cables or a cable and a separate component. After cooling, there is a soldered connection, which is tested for tensile strength and then documented.

Gehäuse und Wandschränke für Elektrotechniker direkt vom Hersteller
Verdrahtete Verteilerkästen mit Hoher Schutzart für die Elektroinstallation und Elektrotechnik.

Crimp technology

In quality-assured processes, we crimp various contacts for different cable diameters, monitoring and documenting both crimp height and crimp force. Depending on the application, the cable shielding must be observed. Here, too, BOXEXPERT offers individual solutions for both the assembly and the EMC screw connection to the housing.

Marking of the assembled cables

Finally, BOXEXPERT marks the assembled cables individually in the desired marking experience. For this purpose, a European abbreviation system was developed by CENELEC in 1976, whereby the structure and the possible use of the cable (e.g. the maximum permissible voltage) can be read off.
Leave nothing to chance and put the assembly of your enclosure system in our hands. With BOXEXPERT you have a partner who supports you all around from the conception to the final delivery.

Die Gehäuse von Boxexpert können wir auch mittels Lasergravur beschriften
BOXEXPERT SUPPORT

You have questions?

Our employees are available for you via the chat and the contact form and are happy to answer all your questions.

SEND US YOUR MESSAGE

[contact-form-7 id="3931" title="popup contact form"]

CONTACT INFORMATION

BOXEXPERT.DE
Grützmühlenweg 46
22339 Hamburg
Germany

+49 (0)40 53 80 92 10
+49 (0)40 53 80 92 86

Follow us on our social media channels and get informed about new products.